Tightening the Brim Edge

9. The <em>Azocador</em> Tightens the Brim Edge

tour_09_01_IMG_4197These hands belong to Victoria. She is the wife of Rosendo Delgado. I have known her for almost twenty years. She has always been a special favorite of mine.

She is very smart. Very sly. More than anyone else, she goes along with my many jokes and pranks. She never hesitates to play a prank on me. Never hesitates to hurl insults in my direction. From Victoria, when we are playing, they are like Valentines. If I start up with some line of bull, Victoria will often go along with me and we will collaborate to spin some goofy yarn, just to see if we can persuade the other person to believe us. She was willing to be part of a five-person conga line in the streets of Montecristi. Sober.

Honestly—how many people do you ever know in a lifetime who would do that with you? Victoria is a much better dancer than I.

tour_09_02_vicfau_116_1607Here she is putting a funny hat on Fausto. I brought the hat. And a camera. What a coincidence.

Fausto was a cortador. He is 90-something in these photos. He looked much the same at 70-something. There are several photos of Fausto in the next section. Like Victoria, Fausto was also a better dancer than I. But I was gaining on Fausto after he passed 90. Victoria, not so much.

tour_09_03_faufoo_116_1604

tour_09_04_IMG_4179The azocadora receives the hat after the rematadora loosely weaves the back weave. Then the azocadora carefully pulls the back weave tight.

In the photo to the left, look by her left thumb. You can see where the edge is wider before she pulls, and narrower after she pulls. Like most things related to the hats, this is a lot harder than it looks.

Below right, Victoria clowns for the camera. She did that on her own. I did not suggest it.

 

tour_09_05_IMG_4210tour_09_06_IMG_4231tour_09_07_IMG_4233

tour_09_08_IMG_5265tour_09_09_IMG_5401This is Don Clemente. He is an azocador. I have known him for years. He works on almost all of my hats now.

On most of my hats, the back weave is tightened three times, three complete revolutions around the brim edge. Each time around, the back weave is tightened a little more. To tighten it all at once would cause the brim edge to pucker and distort.

tour_09_10_IMG_5477

tour_09_12_IMG_5331tour_09_11_IMG_5399Look how small that is.

This is slow, patient work.

tour_09_13_IMG_5385tour_09_14_IMG_5428tour_09_15_IMG_5511

Above, the azocador wets the back weave before he begins to tighten it. His experience tells him how long to leave the hat in the pan of water. If the straw is too wet, it becomes too soft and stretchy.

tour_09_16_IMG_5430tour_09_17_IMG_5442tour_09_18_IMG_5540

You can easily see that the hat he is working on in the photo above right and in all three photos below is a very finely woven hat. It is one of Simón’s. Look how it glows as the light shows through. It is a jewel. I have it here now. Wish you had it there? Get a home equity loan then give me a call.

tour_09_19_IMG_5682tour_09_20_IMG_5681tour_09_21_IMG_5683

The back weave of Simón’s hats, and other hats that are very, very fine, is tightened even more carefully and slowly. Each of these special hats requires five revolutions, five painstakingly slow turns around the outer brim edge, tediously tightening little by little.

tour_09_23_IMG_5641

tour_09_24_IMG_5583tour_09_25_IMG_5632
tour_09_26_IMG_5600tour_09_27_gabaz217b

Compare the two hats above. The hat above right, below center and left, is not as finely woven as Simón’s. Few hats are.

tour_09_28_IMG_5507tour_09_29_IMG_5455tour_09_30_IMG_5661

 

 

tour_09_31_IMG_5631

tour_10_teaserNext, the cortador trims the brims and other long straw.

Next Page

10. The <em>Cortador</em> Cuts Off the Excess Straw - go to

The Panama Hat Company of the Pacific dba Brent Black Panama Hats 3215 Chandler Egan Dr. Medford, OR 97504 There is no retail store at this address. (more) Toll Free: (888) 658-6500 Phone: (541) 201-3113

Text and photos © 1988-2026, B. Brent Black. All rights reserved.

100% Secure Shopping

We accept PayPal We accept Visa We accept MasterCard We accept AMEX We accept Discover We accept Diners Club We accept JCB
 
Click for the BBB Business Review of this Hats - Wholesale & Manufacturers in Kailua HI