Washing and Bleaching the Hats

 

tour_11_01_02_Composite

The hats are taken out back in the yard behind the workshop. The artisan fills a wash basin with water, left. Above, he uses a particular type of soap to lather up the hat. The soap is very blue. Everyone calls it “blue soap.” Logical.

tour_11_03_IMG_5748

A plastic scrub brush is used to wash the hats inside and out.

tour_11_04_gabw4_IMG_5738

Oops. the brush pops out of his hand, left.

Below, he scrubs each hat all over, making sure the entire hat gets a good
washing.

 

tour_11_05_IMG_5794tour_11_06_IMG_5795tour_11_07_IMG_5758

 

tour_11_08_IMG_5814

Below, he puts the washed hats to one side as he continues to wash the others.

tour_11_09_IMG_5785tour_11_10_gabw15_IMG_5782tour_11_11_gabw12_IMG_5774tour_11_12_gabw16_IMG_5784

Rinse cycle. The artisan rinses off the soap, adding clean water to make sure it is all out.

tour_11_13_14_Composite

tour_11_15_IMG_5835The hats at the right are rinsed and ready. Ready for what? To be dried of course.

Can you see that each hat has one area where the brim straw is still long, uncut? These hats have been through the first round of cutting, but the artisan purposely leaves one area of the straw uncut. He uses the long area of the straw to fold over the clothesline and put a clothespin on it when he hangs the hats out to dry. (Below)

tour_11_16_gabw26_IMG_5842tour_11_17_gabw27_IMG_5846

 

 

tour_11_18_IMG_5854tour_11_19_IMG_5851

tour_11_20_IMG_5862Unlitour_11_21_IMG_5856ke with laundry, the bleaching does not occur during the wash cycle. The bleaching set up for the hats is similar to how Simón bleaches the straw. The hats are put into the barrel, covered with layers of cloth, then a bowl of burning coals and sulfur is put into the barrel underneath the hats. The hats are left overnight in the sulfur smoke.

Surprisingly, the bleaching does not lighten the color of the hats as much as the apaleador does.

tour_12_teaserNext: Pound for pound, Liverpool is one of the best.

Next Page

The Panama Hat Company of the Pacific dba Brent Black Panama Hats 3215 Chandler Egan Dr. Medford, OR 97504 There is no retail store at this address. (more) Toll Free: (888) 658-6500 Phone: (541) 201-3113

Text and photos © 1988-2026, B. Brent Black. All rights reserved.

100% Secure Shopping

We accept PayPal We accept Visa We accept MasterCard We accept AMEX We accept Discover We accept Diners Club We accept JCB
 
Click for the BBB Business Review of this Hats - Wholesale & Manufacturers in Kailua HI